Showing posts with label kiln. Show all posts
Showing posts with label kiln. Show all posts

Monday, 20 October 2008

How hard is it for you to wait for your kiln to cool?

It's torture! That's what it is! Pure torture!
I had a revelation as I was lying in bed early yesterday morning, and I got to try it out at the torch yesterday. I surprised myself and created some things that I'm pretty excited about. So excited in fact that I had to go put them in the kiln at 5:30 this morning, I just couldn't wait! So there they sit, doing their thing and I'm so anxious for the whole thing to be over and done with so I can take them out and show the world! Well, maybe not the world but a few loyal glass buddies anyway!

WooHOOO - it's going to be FUN!! I promise!!!

On another happy note -
[caption id="attachment_806" align="alignnone" width="400" caption="SOLD!"]SOLD![/caption]

Could it be my new 'regime' is starting to work, and perhaps I am raising my profile a bit!

Tuesday, 18 March 2008

Cracking Beads Gromit!

If your name is Wallace you might mean this as a compliment, and Gromit might be glowing with pride and joy. Unfortunately this post is not so happy, but hopefully might help explain some of the reasons that glass beads can crack.

Here is the reason I am writing this post -

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'Tis a sad sight indeed! This picture explains why glass beads should be annealed!! I did not drop it, and didn't hear it crack when I put it down so can only assume it cracked all by itself.

I'll explain a little -

When I make my beads I save them up and then 'batch anneal' them. This means that they all go into a kiln together for a nice hot soak. Much like a hot bath can relieve the stress of the day for us, a soak in a kiln relieves stresses that have built up in the glass during the beadmaking process. - Well, it's not quite the same process, but it seemed like a good analogy!

This was one of my favourite beads that I was waiting to have annealed - I'd been wearing it because I liked it so much and you can imagine what a shock it was to find it in two pieces. The stresses in the glass were just too much causing it to split in two.

I decided to write a post for new beadmakers and bead purchasers to help explain why annealing is important and also some other things that may cause a bead to crack. The above picture explains the annealing part of the post and the following pictures will explain a few other things that can happen.

When a bead is made the glass is subjected to extreme heat, depending on the design of the bead the heat may not be distributed evenly through the glass. As the bead cools and stress is introduced 'thermal cracking' can occur -

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At least this is what I believe has happened here. The bead has cracked in half along the mandrel hole in a nice clean line. If this happens the bead might fall apart before it even comes off the mandrel, or you might notice a crack that causes the bead to fall apart soon afterwards. I have noticed that keeping a bead in the cooler part of the flame longer once it is made reduces how often this happens. 'Garaging' or putting your beads straight into the kiln may also prevent this.

'Incompatibility Cracks' are quite different. I had to experiment here as I'd never actually seen one of these.

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You can see that the two beads have broken apart into small and larger pieces that have no uniformity to them. These beads were made by mixing two glasses of differen't COE's together - the glass is incompatible.

I've read that there is a 5% rule when mixing incompatible glasses, that you can put a higher COE in small quantities over a lower COE but not vice versa, and also that even glasses of the same COE can be incompatible. If you want to know more about COE's and compatibility click here. Generally speaking if you use one type of glass in a bead you should not have problems.

On to perhaps the saddest of the cracks - this one I'm calling a 'Stupidity Crack'

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It looks much like a thermal crack but has a different cause. This crack was caused by cleaning the bead too roughly with a diamond bead reamer. I've done it more than once, so I am convinced of this. If you are using a diamond reamer to clean your beads - be gentle!! I heard a 'ping' as I rammed the reamer far too roughly (say that six times fast!), and the bead fell apart in my hand.

So, there are my sad pictures for the day.

If you buy beads. . .

If you are someone who buys beads I hope this will explain why some glass beads may seem more expensive than others. Glass bead artists who take pride in their work know the importance of annealing and will usually mention it in their information. They are also aware of the different types of glass and which can be used together. The old saying rings true - you get what you pay for. Many imported beads are made from inferior glass and have not been properly annealed, they are likely to crack and have very short lifespans.

I will not sell beads that haven't been properly annealed. If you see new beads or beads listed as 'coming soon' in my blog and site you can rest assured that before they go up for sale they will be annealed.

If you make beads. . .

I hope the pictures help to show some of the differences and similarities in cracked beads. I am not an expert, and only sharing what I have learned so far. I am happy to receive comments, there is so much to learn!

Monday, 25 February 2008

I'm Upgrading!

Yup, today I am going to order things!! It's exciting and nerve racking, and it's going to be a huge learning curve, I'm sure I'll be back at square one for a while getting used to all the extra heat and trying to figure out how in heck to program a kiln, but I'm dreaming of all things I'll be able to do that I can't do now -wooohooo!! Everything's coming from the folks at Artistry In Glass who I would recommend to anyone, great prices, wonderful service and normally orders ship very quickly. This one I'll have to wait a couple of weeks for because they'll need to get the kiln and oxycon in for me.

Here's what I'm ordering -



JenKen BK3 - I've heard good reports, it's a decent size and comes with the digital controller, it's got the bead door so I can anneal beads as I go or batch anneal if I prefer, it plugs into a 120 (regular) outlet. I did look into getting a kiln that would fire ceramics as well, but it would have meant having to move up to a 240 (stove/drier) plug which is just not feasible at the moment. This one is large enough so that I can experiment with some fusing and other projects if I want to. I know a couple of people with this kiln also so I can hopefully get some help setting up annealing schedules.

Nortel Mega Minor - Originally I was torn between the Nortel Minor and a Mini CC torch. The Mini CC sounded great but I was a little concerned because a lot of people were commenting that the knobs get hot, especially if it's being run on one oxycon. I got the feeling that to use this torch to its fullest capacity it would need tanked oxy or two oxycons. The Minor is a very popular alternative to the CC, many lampworkers use them, especially as their first oxy-propane torch. Then! Tadaaa! Nortel came out with a new torch! The Mega Minor - I read reviews and any info I could find on this torch, it is a step up from the Minor and from what I've read runs hot and really well on just one oxycon. Hot enough to do borocilicate glass! And it's RED! What more could you ask??

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M15 Oxycon - There is a lot of discussion about what is best tanked oxygen or an oxygen concentrator or generator. I don't think there is much doubt that tanked oxygen is purer and can generate more heat. For me the thought of dealing with oxygen tanks and having to get them filled just did not work. I don't know why but I find the thought of a huge oxygen tank chained to the wall far more intimidating than a bbq tank of propane sitting outside my window. That said I had to figure out which Oxycon to go with. I chose this one because - it's what my supplier sells, so I can get it from within Ontario, but also this model has an oxygen booster available should I require one in the future if I upgraded to a really big torch ;o) ...no that's not on my radar at the moment, but looking at the charts for this model and the Mega Minor torch I should have more than enough heat to keep me happy for a long time! I know someone who's using this model and she's very happy with it.

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Thursday, 3 January 2008

1000 Glass Beads

I just got my belated Christmas present the 1000 Glass Beads book and I'm blown away by the beads in there!  Can't wait to get out to the torch, it is so inspiring, how some of these beadmakers create such beautiful works of art is beyond me.

I'm counting all my savings and thinking that I'm close to having what I need to get a kiln!!  ...or a torch and oxycon..!!!  Everyone I talk to says Kiln first!  Which makes sense, I am self sufficient then and I am in control of my own annealing.  It makes sense.  Then I think about my problem with the cold, and how I can't torch for days or weeks on end when it's too cold, and a voice whispers in my ear that if I had a propane/oxy torch that wouldn't be so much of an issue as it is with my hothead.  And that little voice sings to me ...booorrrrrrroooo....  and I have to figure out if I am going to be strong or weak!  No matter 2008 is the year of the Kiln AND the propane/oxy torch - one way or another!